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LiveIndustrial Monitoring Web AppManufacturing / Fire Safety

Smart Monitor Fire Alarm

Real-time fire-alarm monitoring web app for a factory, wired directly to its PLC.

PLC read cycle
1 second

Every device on screen is refreshed from the PLC once a second

Mitsubishi PLC
FX5U

Connected directly over MC Protocol (SLMP) on the factory Ethernet

User access levels
5 levels

Who can watch, who can act, who can test and who can configure

Overview

A fire-alarm monitoring web app built for SMPC’s factory. A PLC bridge reads the plant’s Mitsubishi FX5U PLC over MC Protocol (SLMP) every second and shows each device’s status on a site map and building floor plans. Alerts go to a LINE group and every action lands in an audit trail. Remote acknowledge, silence and reset — confirmed first and checked by the PLC — are built and switch on after on-site acceptance.

The challenge we took on

The fire-alarm control panel at SMPC’s factory sits somewhere hard to reach. Every alarm meant someone had to get to the cabinet before it could be acknowledged or silenced, nobody could see at a glance which building the alarm came from, and there was no digital record of who did what and when. The brief: put the panel’s state on a screen everyone responsible can open immediately — without changing the fire system’s existing hardware or wiring.

Smart Monitor Fire Alarm

Goals we agreed on

  • Real-time view: every device’s state on phone, tablet and PC, always matching the PLC
  • Location at a glance: devices shown on the site map and building floor plans, zone by zone
  • Safe control: acknowledge, silence, reset and test by role, with a confirmation every time
  • Traceability: alarm history and an audit trail of every action, searchable and exportable
  • Self-maintainable: source code, a user manual and training so the client’s team can run it

How we built it

This is a life-safety system, so we designed from the PLC outwards rather than from the screens inwards: every command the web can send has to match the program actually running in the panel.

  1. 1. Talk to the PLC directly

    We built a PLC bridge that speaks MC Protocol (SLMP) to the factory’s Mitsubishi FX5U over Ethernet, reads inputs, outputs and internal flags every second, and streams them to the web app.

  2. 2. Verify the ladder program point by point

    We decoded the factory’s ladder program and matched it against the web’s device inventory point by point, so every input and every on-screen command is bound to the right address in the real panel.

  3. 3. Site map and 3D floor plans

    We built a site map over an aerial photo and 3D building plans from the client’s AutoCAD file, then placed every device at its real position with a live status colour.

  4. 4. Five access levels, confirm before acting

    Access is split into Super Admin, Admin, Operator, User and Guest. Every command needs a confirmation and is checked again by the PLC’s own conditions, while the emergency button works for everyone on every page.

  5. 5. Alert and record everything

    Alerts go to a LINE group when an alarm starts and when it clears, plus a daily summary. Alarm history and the audit trail export to CSV, Excel or PDF.

Results from our work

Monitoring is live in production. Writing commands back to the PLC is built and is switched on as the final step, after witnessed acceptance with the factory on its own network — in a life-safety system, write access is not opened before every point has been verified.

  • Every device, visible from any screen

    The people responsible can see every fire-alarm device on the site map and floor plans from a phone, tablet or PC, without walking to the cabinet.

  • Every alarm leaves a record

    Every event and every action is logged, filterable by time, zone and status, and exportable as a monthly report.

  • Alerts reach the right people

    LINE alerts the moment an alarm starts and when it clears, with an emergency contact list that dials straight from the web app.

  • Remote control, ready for sign-off

    Acknowledge, silence, un-silence and reset are built and checked against the PLC program; they are enabled once on-site acceptance is witnessed.

Results
1 second

Every device on screen is refreshed from the PLC once a second

FX5U

Connected directly over MC Protocol (SLMP) on the factory Ethernet

5 levels

Who can watch, who can act, who can test and who can configure

Gallery

Inside the build

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